Sand Filters

Sand filters are an effective method of removing solids in the 10 micron and above range from aquaculture water

The grade of sand used in sand filters depends on the level of filtration required. Finer sand is used for finer filtration. It should be borne in mind however, that a finer filtration means that the filter will require back flushing more often. In flow through situations this is not an issue as the filter can be set to automatically back flush on a timer mechanism. For recirculation systems however, the amount of water discharged from the system from filter backflushing can be an important issue.

Much of the solid build up in sand filters in recirculation systems, is from the growth of nitrifying and heterotrophic bacteria, feeding off the nutrients in the water, rather than the filtration of the water. Although sometimes thought of as beneficial, this can cause water quality problems in a system ; Firstly through the clogging of the filters and therefore a reduction in the filtration efficiency. Secondly and more importantly, if for some reason the sand filter had to be turned off, there would be a sudden loading of ammonia and BOD which the biofilters are not used to coping with. This can lead to a build up of ammonia and BOD in the culture water to toxic levels. Studies by Aqua Systems Ltd. have shown that in some systems, almost 50% of the system nitrification is occurring in sand filters!

NOTE: All flows given for mechanical filters (sand and screen) are approximate. Final flows will depend on their management and suspended solids loadings.  





Standard Tank and Side Mount Valve Units

The combination tank and valve units, offer a solution for small to medium flow systems (from 70 l/min to 930 l/min). The six way valve allows bypassing, backflushing and normal running.
Pressure gauge and valve connection unions included, available in blue, grey or yellow.

Note: All filters are available 
without multiport valve.

Dimensions for drawing (left)

Type

LSR-16

LSR-18

LSR-24

LSR-30

A

73

73

73

70

B

450

460

610

762

C

465

475

625

780

D

230

230

230

230

E

61

61

61

81

F

127

204

204

215

G

240

245

250

315

H

575

685

760

780

I

65

65

65

85

J

70

70

70

90

K

360

360

490

560

L

725

790

945

1100

X

300

350

380

400


Flow Rates for Tank & Side Mount Valve Units

Order No.

Æ (mm)

Media Weight (kg)

Pipe Connection

Output Min (m3/hr)

Output Max. (m3/hr)

LSR-16

450

50

1 ½"

4.0

6.5

LSR-18

460

75

1 ½"

6.5

8.5

LSR-24

610

125

1 ½"

10.5

14.5

LSR-30

7600

200

2

18.5

22.5

LSC-16

762

200

2"

18.5

22.5

LSC-18

900

375

3"

27.0

31.0

LSC-24

1100

550

3"

38.0

43.0

LSC-30

1200

850

3"

50.0

56.0




 

                          Horizontal Tank Units

The horizontal tank units are designed for applications requiring a high filtration surface area for high flows. The filters are complete with a 6 way multiport valve (with the exception of the HZC-30) and pressure gauge they are available in blue, grey or yellow. An option for the filters is to have the access hole offset to the side for easier maintenance / access. Note: All filters are available without multiport valve.

 

Horizontal tank units are particularly suited to situations where there are higher solids loadings. The ratio between the cross sectional surface area of the sand bed compared to the bed volume, is greater than in "ball" type filters. This results in less frequent back flushing which can be an important factor in some systems where water conservation is important.

 

Dimensions for drawing (left)


Type

HZC-30

HZC-36

HZC-42

HZC-48

A

300

330

330

330

B

250

300

400

450

C

450

550

650

750

D

1055

1150

2165

1380

E

1115

1225

1335

1450

F

125

150

190

225

G

575

725

815

900

H

300

430

430

430

I

750

775

800

1010

J

1950

1960

1980

2380

K

2000

2010

2030

2500

L

275

295

310

345

M

780

945

1120

1315

N

175

185

195

215

X

460

570

660

710

Flow Rates for Horizontal Tank Units


Order No.

Æ (mm)

Media Weight (kg)

Pipe Connection

Output Min (m3/hr)

Output Max (m3/hr)

HZC-16

762

750

3"

31.0

56.0

HZC-1

900

950

3"

38.0

67.0

HZC-24

1100

1200

4"

50.0

90.0

HZC-30

1200

1600

5"

62.0

113.0




 

Heavy Duty Commercial Sand Filter Units

These sand filters are popular for larger flows. The deep beds also ensure a high retention rate of particles 10 microns and over. Made from GRP, the filters are supplied with flanged connections for the attachment of the valve batteries and pipework. 
  
 


Dimensions for drawing (left)

Type

LC-1400

LC-1600

LC-1800

LC-2000

A

430

430

430

430

B

1400

1600

1850

2000

C

1430

16440

1870

2050

D

330

330

330

330

E

500

500

500

600

F

550

650

750

800

G

1460

1550

1660

1825

H

1510

1725

1860

2100

I

80

90

100

150

J

1000

1150

1300

1500

K

1525

1750

2000

2200

X

750

825

900

1000

Order No.

Æ (mm)

Media Weight (kg)

Pipe Connection

Output Min (m3/hr)

Output Max (m3/hr)

LC-1400

1400

1900

4"

38.5

69.3

LC-1600

1600

2600

5"

50.0

90.0

LC-1800

1800

3500

6"

67.0

120.0

LC-2000

2000

4500

8"

78.0

141.0




Multiport Valves

Manual and timer operated multiport valves come as standard on many sand filters, but are optional. They can also be retrofitted onto existing filters. Using timer operated valves can make life on the farm much easier, eliminating the need for staff to be available in the middle of the night, to flush the filters should it prove necessary.

Manual Multiport 6 Way Valves

Order No.

Port size

Order No.

Port size

30023

1½"

30029

3"

30022

2"

30030

4"

Timer Operated Multiport 6 Way Valves

Order No.

Port size

Order No.

Port size

30500

1½"

30498

3"

30499

2"

 

 



Multiple Filter Installations

With banks of filters flow rates in excess of 550m³/hr can be maintained.




If you need pumps for your filters, we can assist you in the sizing of the pump, and give advise on
the type of pump that is best for your application at a competitive price.


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